一、能源精細化管理的作用
能源精細化管理能夠通過對能源管理要素進行全面梳理,結合企業實際情況,對全方位管理現狀進行審視,按要素逐個對標找差作為推進工作的抓手,加強對能源消耗的管控,提升各工序能源精細化管理程度,最終達到降低消耗和成本最優的目的。
二、能源精細化管理工作如何開展
①要進行能源精細化管理,需先將所有能源管理碎片化,如按產品粉碎、按工序粉碎、按耗能設備粉碎、按班組粉碎…… ②對每個能源因素 的點進行理論能耗測算; ③對每個能源因素的點進行實際能耗測試; ④對實際能耗測試數據進行統計分析; ⑤實施能耗指標考核; ⑥對不合理的能耗點制定方案,進行改進; ⑦對改進后的能耗再次進行測試,算出節能效果。
三、能管系統在能源精細化管理中的作用
(1)能源管理系統通過對企業的各個用能系統的全過程關鍵能耗設備進行實時監控,并基于異常判定機理,自動告警,實現能耗異常過程快速響應,同時進行能耗過程的實時統計,便于過程管理快速追溯,降低能耗異常帶來的成本損耗。
(2)能源管理系統通過構建能耗指標管理、能耗標桿管理、能耗計劃管理和能耗統計考核,將能耗分部門、生產線、工序、設備(班組)進行細化,實現能耗各類指標與相關責任人柔性匹配和靈活配置,通過自動生成能耗統計的考核報表,實現高效快速的績效考核導向,構建靈活高效的能耗績效管理機制,持續推動人員改善能耗水平,降低生產制造能耗成本。
(3)能源管理系統通過構建能耗成本分析、能耗指標分析、能耗預測分析和能耗平衡分析,將能耗進行細化高效分析,實現能耗管理快速科學決策,實現企業人力、物力和財力的科學評價及快速配置,特別是規劃性資源的有效管理,能夠有效降低企業資源損耗,比如能耗預測分析可有效決策管理能耗的購入量和控制能源的使用量等,從而降低能耗管理成本;比如能耗平衡分析,有效對比各系統能耗消耗,為產線擴能及投建提供大數據支持,實現最佳產能銜接配置。
(4)能源管理系統通過對重點用能設備進行在線診斷,評價能耗健康狀態,通過能耗歷史尋優,尋找最佳的過程工藝參數,不斷改善重點用能設備能耗狀態,持續改善能源消耗水平,降低設備能耗成本。
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